Learning Track: The 8 Forms of Corrosion

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Learning Track
8 On-Demand Courses
13hr Content
Christian Lewis
LT3001


Format: Learning Track


Objective of this Learning Track

"To provide a comprehensive walk-through of the 8 main forms of corrosion found within the refining, petrochemical and power generation industries."


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The Learning Track


Course 1: Stress Corrosion Cracking

In this on-demand course, participants will be taken through:

  • The most common types of SCC in the industry,

  • The history and earliest reports of SCC, and the resulting lessons learnt,

  • The principles of the SCC mechanism in a scientific overview,

  • SCC mitigation in design & operation,

  • Which industrial systems are susceptible to SCC.

Course 2: Crevice Corrosion

In this on-demand course, participants will be taken through:

  • The most common crevice corrosion (CC) type environments,

  • Examples of systems where these mechanisms exist,

  • The principles of crevice corrosion in a mechanistic overview,

  • Crevice corrosion mitigation in design.

Course 3: Hydrogen Damage

In this on-demand course, participants will be taken through:

  • The main forms of hydrogen damage in the industry (HTHA and HIC),

  • Which industrial systems are susceptible to hydrogen damage,

  • The principles of the damage mechanism in a scientific overview,

  • Mitigation methods for Hydrogen damage.

Course 4: Pitting and Localised Corrosion

In this on-demand course, participants will be taken through:

  • Pit shape and growth,

  • The autocatalytic nature and initiation of pitting,

  • Impact of velocity, diffusion, and metallurgical variables,

  • How to evaluate pitting damage,

  • How the mitigate pitting corrosion.

Course 5: Intergranular Corrosion

In this on-demand course, participants will be taken through:

  • The key scientific principles of Intergranular Corrosion,

  • When it is found in industry,

  • Weld decay due to Intergranular Corrosion,

  • Prevention of Intergranular Corrosion in stainless steels,

  • About knife-line corrosion,

  • Intergranular Corrosion in alloys other than stainless steels.

Course 6: Erosion, Erosion-Corrosion and Flow Accelerated Corrosion

In this on-demand course, participants will be taken through:

  • Mechanisms for mechanical erosion and erosion-corrosion,

  • How the flow conditions can accelerate the corrosion rate (Flow Accelerated Corrosion),

  • The mechanism for LCAP (Liquid Coupled Air Preheater) - Flow Assisted Corrosion (FAC),

  • Influence on coatings on these corrosion types,

  • A case study on a Sour Water Stripper.

Course 7: Galvanic Corrosion

In this on-demand course, participants will be taken through:

  • What is the galvanic series with a focus on the materials used in the industry,

  • The impact of cross sectional area and distance on the rate of galvanic corrosion,

  • Residual element corrosion,

  • Environmental impact on galvanic corrosion,

  • Prevention and mitigation of galvanic corrosion.

Course 8: Selective Leaching

In this on-demand course, participants will be taken through:

  • The mechanism of selective leaching,

  • What material/process environments are susceptible to selective leaching,

  • Dezincification: characteristics, mechanism and prevention,

  • Graphitic corrosion: mechanism, identification and prevention,

  • High temperature degradation.

Join the Program
Team or Individual

Enrol directly using the Add-to-Cart button at the top of this page. Pay by credit card, PayPal, or bank transfer.

Need your employer to process the payment? Use the link below.

To register multiple team-members at once, use the link below.

For the in-company training, please contact us.

About the Learning Track


   On-demand

   8 Courses

   13 hrs

  English

   1-yr Access

   LT3001

The cost of industrial corrosion is estimated to be more than $2 trillion per year globally (NACE study). There have also been several major failures and industrial incidents within the Refining, Chemical & Power Generation sectors. It is important that key staff working within these industries have a fundamental appreciation of corrosion types: their threats, diagnosis, and mitigation.

This self-paced learning track will introduce students to the material degradation, corrosion, and cracking mechanisms found within the refining, chemical, and power-generation sectors. The learning track breaks these mechanism types down into 8 main modules. Each of the courses explain the scientific principles involved and show real-world examples. Industrial safety incident videos are also presented and the lessons to be learned from each of these are discussed by the instructor.

This introductory learning track on corrosion contains 8 online courses, which in total are 13 hours of video content. All training content is provided through your EngineeringTrainer account.

After the learning track, you have unlimited access to the content for 1-year, including any new material. This allows you to perform the courses again should you need to refresh your knowledge for your projects.


Questions? Contact us

  hello@engineeringtrainer.com

   +31 (0)85 058 0051
        Monday - Friday, 9am - 6pm CEST








Results

After this learning track, you...

  • Have an awareness of the main forms of corrosion found within the refining, chemical and power generation industries.

  • Understand the basic principles of corrosion science for these damage mechanisms.

  • Have an appreciation of the process systems, design features and operating conditions that are the main drivers of corrosion. 

  • Have learned how various types of corrosion can be diagnosed. 

  • Have seen a wide range of corrosion failure examples from the processing industry. 

  • Have been taken through a selection of process safety cases illustrating corrosion failures, and have gained an appreciation of the lessons learned. 

  • Understand the mitigation options available to avoid these corrosion issues.

Who should attend this learning track

  • Starting Materials & Corrosion Engineers

  • Mechanical Engineers, Design Engineers

  • Chemical & Process Engineers/Technologists

  • Inspection Engineers

  • Production Unit Management/Operations

  • Leads Maintenance Planners

  • Procurement teams

Prerequisites: 

  • No prior experience in material sciences is required.

Level: Foundation/Intermediate

Access to the learning track
After your purchase is confirmed you will see the course in your EngineeringTrainer.com dashboard and are able to start immediately.

Learning by doing
This learning track utilizes videos, animations, exercises, quizzes and more to provide a steep learning curve and progress the participant’s engineering judgment. A high level of interaction with the content is required by the student to make sure the provided knowledge is fully understood. Note that no downloadable manual is available for this course as it is completely provided through our interactive online portal.

You receive 1-year unlimited access to the course. This allows you to perform modules again when you need to refresh knowledge for your work projects.

This learning track is self-paced and is not subject to specific dates. The learning track contains 8 courses with a total of 13 hours of content which can be performed at your own pace. A Personal Certificate will be provided to participants if they finish the course within the three months after purchase. This incentive will motivate you to perform the course quickly thereby improving your learning curve.

You receive 1-year unlimited access to all courses in this learning track. This allows you to review material again should you need to refresh knowledge for your work projects.

This learning track is made up of courses.

Participants receive a personal digital certificate for each course they complete, an example certificate is included below, if they have:

  • have completed all the modules in the course,

  • fill in the course Evaluation Survey.


Meet your instructor



Christian Lewis, C.Eng, MSc, MICorr, MIMMM

Integrity Services Manager and Trainer


Corrosion, Materials, Integrity Management


        Join the Program
        Team or Individual

        Enroll directly using the Add-to-Cart button at the top of this page. Pay by creditcard, PayPal, or bank transfer.

        Need your employer to process the payment? Use the link below.

        To register multiple team-members at once, use the link below.

        For In-company training, please contact us.

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              FAQ

              • Video lectures and animations,

              • Calculation exercises (hand calculations),

              • Interactive slides & quizzes,

              • Downloadable summary sheets

              During this learning track you will be guided through the learning content using different interactive online formats which are not downloadable, but directly available through your account on EngineeringTrainer.com. 

              Summary sheets are provided at the end of each course which are available for download.

              You receive 1-year unlimited access to the courses in this learning track. This allows you to watch content again if this is beneficial for your work projects.

              We encourage participants to submit feedback and questions in the Questions Form of the course. These can form the basis for new videos that are added to the online course on a regular basis.

              Participants receive 1-year unlimited access to the course including new videos that are added during this year. Participants receive an email notification upon addition of new course videos.  

              No software is required for participants of this course.

              Self-paced Modules

              If your computer and internet connection are able to play videos online and have MS Teams calls you will be able to follow the course. Note that almost all browsers are supported, except for Internet Explorer.

              Yes, this course qualifies for PDH hours as per the NCEES CPC Guidelines.

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