The 8 Forms of Corrosion

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Self-paced
8 Modules
13 Hrs Content
Christian Lewis
SPC3001


Format: On-demand


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Course Objective
"This course provides a comprehensive walk-through of the 8 main forms of corrosion found within the refining, petrochemical and power generation industries."

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100% online training

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watch multiple times

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1-year unlimited access

PDH Hours qualified course

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About the course


   Self-paced

   8 modules

   13 Hours

  English

   1-year access

   SPC3001

The cost of industrial corrosion is estimated to be more than $2 trillion per year globally (NACE study). There have also been several major failures and industrial incidents within the Refining, Chemical & Power Generation sectors. It is important that key staff working within these industries have a fundamental appreciation of corrosion types: their threats, diagnosis, and mitigation.

This self-paced course will introduce students to the material degradation, corrosion, and cracking mechanisms found within the refining, chemical, and power-generation sectors. The course breaks these mechanism types down into 8 main modules. Each of these modules explains the scientific principles involved and shows real-world examples. Industrial safety incident videos are also presented and the lessons to be learned from each of these are discussed by the instructor.

This introductory course to corrosion contains 8 online modules, which in total are 13 hours of video content. All training content is provided through your EngineeringTrainer account.

After the course, you have unlimited access to the course for 1-year, including any new course material. This allows you to perform modules again should you need to refresh your knowledge for your projects.

Questions? Contact us

  hello@engineeringtrainer.com

   +31 (0)85 058 0051
        Monday - Friday, 9am - 6pm CEST



Meet your instructor


Instructor Christian Lewis

Christian Lewis C.Eng, MSc, MICorr, MIMMM

Integrity Services Manager and Trainer


Corrosion, Materials, Integrity Management


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Program & Details


    1. Welcome to the course

    2. Your instructor

    3. How to use this course

    4. Personal Certificate requirements

    1. Course Introduction

    2. Most Common SCC types

    3. Earliest reports of SCC

    4. History of SCC

    5. SCC mitigation by design & operation

    6. Some industrial systems susceptible to SCC

    7. Scientific overview

    A sample of the first module is available for free, so you can learn more about the teaching style and understand if the course fits your needs.

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    1. The most common crevice corrosion environments

    2. Typical process systems susceptible to crevice corrosion

    3. Scientific overview

    4. Crevice corrosion mitigation

    1. The main forms of hydrogen damage

    2. Some industrial systems susceptible to hydrogen damage

    3. Scientific overview

    4. Hydrogen damage mitigation

    1. Localised corrosion types

    2. Pit shape & growth

    3. Autocatalytic nature of pitting

    4. Initiation & meta-stable pitting

    5. Solution composition, metallurgical variables, velocity & diffusion effects

    6. Mitigation measures

    1. Stainless steels

    2. Scientific principles of IGC

    3. Weld decay

    4. Forms of IGC found in industry

    5. Stainless steel IGC mitigation

    6. Knife-line attack

    7. IGC of other alloys

    1. Mechanical Erosion

    2. Erosion-corrosion

    3. FAC

    4. Erosion-Corrosion parameters

    5. Case Study

    6. Mitigation measures

    1. Galvanic series

    2. Area effect

    3. Distance effect

    4. Residual elements

    5. Environmental effects

    6. Prevention

    7. Mitigation measures

    1. Dezincification characteristics

    2. Dezincification mechanism

    3. Mitigation measures

    4. Graphitic corrosion

    5. Other alloy systems

    6. High temperatures

    1. Congratulations

    2. Course evaluation survey

    3. Your Personal Certificate

    4. Rate this course

    5. Related resources & followup

    Results

    After this course, you...

    • have an awareness of the main forms of corrosion found within the refining, chemical and power generation industries. 

    • understand the basic principles of corrosion science for these damage mechanisms. 

    • have an appreciation of the process systems, design features and operating conditions that are the main drivers of corrosion. 

    • have learned how various types of corrosion can be diagnosed. 

    • have seen a wide range of corrosion failure examples from the processing industry. 

    • have been taken through a selection of process safety cases illustrating corrosion failures, and have gained an appreciation of the lessons learned. 

    • understand the mitigation options available to avoid these corrosion issues.

    Who should attend this course

    • Starting Materials & Corrosion Engineers

    • Mechanical Engineers, Design Engineers

    • Chemical & Process Engineers/Technologists

    • Inspection Engineers

    • Production Unit Management/Operations

    • Leads Maintenance Planners

    • Procurement teams

    Prerequisites: 

    • No prior experience in material sciences is required.

    Level: Foundation/Intermediate

    Access to the course. 
    After your purchase is confirmed it will be activated to your account on the EngineeringTrainer learning portal. Here you will find the course in your dashboard and you will be guided step-by-step through the different course modules. You receive 1-year unlimited access to the course. This allows you to perform modules again should you need to refresh your knowledge.

    Learn by doing.
    The course is based on video content with video lectures given by the instructor. The videos can be viewed as many times as desired and these video lectures will help you to grasp the important technical concepts.

    This course is self-paced and is not subject to specific dates. The course contains 8 modules with a total of 13 hours of content which can be performed at your own pace. A Personal Certificate will be provided to participants if they finish the course within the first month after purchase. This incentive will motivate you to perform the course quickly thereby improving your learning curve.

    You receive 1-year unlimited access to all content. This allows you to perform modules again whenever if you need to refresh knowledge for your daily work projects.

    A personal digital certificate will be made available to each participant upon full attendance.

    Example Certificate:


    FAQ

    • Video lectures

    • Links and discussion of industry cases

    The majority of training material are videos. These are not available for download, but can be accessed directly with your account on the portal. Apart from quizzes the exercise files can be downloaded. These can include .pdf files with the exercise questions, excel files or other file types.

    You receive 1-year unlimited access to the course. This allows you to watch content again if this is beneficial for your work projects.

    We encourage participants to submit feedback and questions. These form the basis for new, future videos that will be added to the online course, but they will not be answered to the student directly.

    Participants receive 1-year unlimited access to the course including new videos that are added during this year. Participants receive an email notification upon addition of new content.

    No technical software is used in this course.

    If your computer and internet connection are able to play videos on YouTube you will be able to participate in this course. The case study is partially based on pdf files which you should be able to open.

    Note that almost all browsers are supported, except for Internet Explorer.

    Yes, this course qualifies for PDH hours as per the NCEES CPC Guidelines.

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    Product specialist

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