Gas Turbines: Operation, Maintenance and Troubleshooting
Why take this course?
In this course, our specialist instructor Dimitris Antoniadis explains gas turbine operation, maintenance and troubleshooting from the inlet duct through to the compressor, combustor, power turbine, auxiliaries and control systems. Engineers will learn how key design and operating features influence reliability, and how to identify common failure modes using inspection findings, operating data and vibration analysis.
What you'll learn
After completing this course, you...
• will be familiar with the main gas turbine components, including the inlet duct, compressor, combustion chamber, power turbine, sealing systems, diaphragms and shroud blocks
• understand how compressor thermodynamics, rotor assembly, inlet guide vane control and surge protection influence stable gas turbine operation
• are able to interpret combustion chamber operating points, flame monitoring signals and the relationship between emissions and combustion conditions
• can describe the function of key auxiliary systems, including fuel gas, fuel oil, lubrication oil, hydraulic oil, purge air and fire detection systems
• understand gas turbine control functions, including start-up control, speed and load control, inlet guide vane control, fuel control and protection logic
• are better able to troubleshoot common gas turbine failure modes using operating trends, inspection results and vibration analysis
About the course
Gas turbines used in power plants require engineers to understand both the mechanical design of the machine and the operating logic that protects it. This course, led by Dimitris Antoniadis, follows the gas turbine gas path from the inlet duct and filter system through the compressor, combustion chamber and power turbine.
The course explains the technical role of major components and design features, including bleed heat, compressor rotor assemblies, inlet guide vane control, surge control, flame monitoring, emissions behaviour, turbine blade and nozzle thermodynamics, sealing diaphragms and shroud blocks.
Auxiliary and control systems are also covered in detail. Students will review fuel gas and fuel oil systems, lubrication and hydraulic oil systems, purge air, fire detection, gas turbine controllers, start-up sequences, speed/load control, fuel control and protection functions for vibration, overtemperature and compressor surge.
The maintenance section focuses on inspection requirements, inspection frequency, repair cases and practical troubleshooting. Examples include turbine blade damage, blade pinning, fault identification during operation and the use of vibration analysis to diagnose common gas turbine failure modes.
Meet your instructor
Dimitris Antoniadis
Power Plant Maintenance Manager
Who should attend this course
• Engineers and technicians who are involved in the operation and maintenance of Gas Turbines at power plants and other petrochemical plants• Those who would like to gain an in-depth knowledge of gas turbine design, operation and maintenance
Program & Details
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Introduction to Gas Turbines
1. Gas Turbine Configurations
2. Industry Standards and Best Practices
3. ISO Conditions
4. External Factors Affecting Gas Turbine Performance
5. Procurement, Construction and Commissing -
Main Gas Turbine Systems Part 1
1. Thermodynamic Cycle
2. Inlet Duct and Filters
3. Axial Flow Compressors
4. Compressor Surge, Stall and Fouling
5. Compressor Cleaning -
Main Gas Turbine Systems Part 2
1. Combustors
2. Flames and Fuel Quality
3. Power Turbine
4. Seals
5. Bearings and Shaft Configurations
6. Combustor Op. Point vs. Emissions -
Auxiliary Systems
1. Fuel Gas and Fuel Oil Systems
2. Lubrication and Hydraulic Oil Systems
3. Oil Inspection
4. Purge Air
5. Fire Detection
6. Extinguishing Systems -
Control and Protection
1. Control Systems
2. Gas Turbine Controller
3. Start Up Control
4. Speed/Load Control
5. Temperature Control
6. Fuel Control
7. Inlet Guide Vane Control
8. Protection
9. Operation and Availability -
Inspections
1. Combustion Inspections
2. Hot Gas Path Inspections
3. Major Inspections
4. Borescope Inspections
5. Inspections using NDT
6. Intervals and Schedules -
Failure Modes and Troubleshooting
1. Failure Modes
2. Monitoring and Diagnostic Systems
3. Vibration Monitoring System
4. Monitoring Locations
5. Transient Analysis
6. Malfunction Identification
7. Oil Whip and Oil Whirl
8. Gears
9. Standards and Manufacturer Guidelines -
Maintenance
1. Major Factors Influencing the Maintenance Schedule
2. Blade repair: Machining, Re-blading and Testing
3. Bearings and Casings
4. Rotor Balancing and Rotor Repair
5. Hot Parts Life Evaluation
6. Thermal Barrier Coatings
7. Rotor Life
8. Repair or Replace
9. Standards and Manufacturer Guidelines
Certification
Why choose EngineeringTrainer
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Unlimited Team-wide Access
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Advance Technical Competences
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Courses by Industry Authorities
Since using EngineeringTrainer our internal mentorship has a much more matured character.
Logan Chapman - COO at Chapman Consulting Inc.
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