Condition Based Maintenance, Awareness, Management and Applications
Condition Based Maintenance, Awareness, Management and Applications
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Private Course for your Team
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Industry Expert Instructor-Led Training
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Scheduling based on client requirements
About the course
Condition Based Maintenance is an increasingly used strategy for maintaining industrial assets, offering significant cost benefits when compared to time-based preventative maintenance and run-to-failure strategies.
To maximise these cost benefits a structured approach is required, and this course provides a tried and tested process which is applicable to any industry, providing maintenance managers, engineers, and planners with the conceptual and practical knowledge to implement successful Condition Monitoring and Condition Based Maintenance programmes.
The course covers important topics such as, when to apply Condition Based Maintenance, how often to monitor assets, how to choose between different data collection methods, including online / cloud based monitoring, the role and limitations of AI approaches, the requirement for consistency in data collection, how to set alarm and limit values, the importance of failure / root-cause analysis to secure feedback and create opportunities for continuous improvement of asset reliability and reductions in maintenance cost.
Optional courses cover a variety of condition monitoring technologies. Participants can select a mixture of these that are appropriate to their assets.
The course consists of 24hr of live sessions, split across multiple sessions, with the instructor. All training content is provided through your EngineeringTrainer account.
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Instructor-Led
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24hr
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24 PDH Credits
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English
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INCO3601
Meet your instructor
Instructor
Andy Mellor
Machinery Troubleshooting, Condition Monitoring, Maintenance Management Consultancy, In-Situ balancing, Industrial reliability Improvement.
Learning Outcomes
After this course, you...• be able to identify where Condition Based Maintenance can be successfully applied and where it cannot,
• be able to identify relevant technologies for a given asset,
• be able to identify a suitable monitoring / inspection interval for a given technology / asset,
• be able to manage the implementation of Condition Based Maintenance using the Pragmatic process,
• understand how to leverage Condition Monitoring / Condition Based Maintenance to drive improvements in Asset reliability and availability, reduced maintenance costs, and improved labour utilisation.
Who should attend this course
Anyone involved in applying or using Condition Monitoring or Condition Based Maintenance including:• New CM practitioners,
• Maintenance engineers and managers,
• Reliability engineers and technicians,
• Engineers responsible for interpreting and acting on CM reports,
• Production supervisors who want to understand how asset condition impacts production plans.
Prerequisites
Some familiarity with the management of maintenance in an Industrial, Utilities, or Building Management setting is useful.Program & Details
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Introduction to Maintain Strategies
Live
1. The Purpose of Maintenance
2. What constitutes a failure?
3. Maintenance strategies
4. Run to failure
- Time / usage based
- Condition based
- Failure finding
- Design-out -
Introduction to Condition Monitoring and Condition Based Maintenance
Live
1. Prerequisites for Condition-Based Maintenance
2. The P-F interval concept and its relationship with criticality
3. Trendability
4. Condition Monitoring vs Condition Inspection. -
Introduction to Industrial Reliability Improvement
Live
1. Availability, Reliability, Mean Time to Failure
2. Burn-in, random and wear out failure distributions. Weibull Analysis
3. Physical Failure Mechanisms
4. The relationship between installation quality, loading roughness, physical failure mechanisms and the P-F Interval
5. Continuous Improvement -
The Pragmatic process for Condition Based Maintenance
Live
1. Criticality Analysis & prioritisation
2. Technical analysis, FMESA
3. Set-up
4. Routine Monitoring – Data collection
5. Routine Monitoring – Screening, Diagnosis, Prognosis
6. Feedback loops, long term and short term
7. Review -
Reducing maintenance costs with Condition Monitoring
Live
2. A look at the hype and reality of claimed cost savings
2. A robust process to calculate cost savings
3. Practices that secure a sound return on investment
4. Making the case for investment in Condition Based Maintenance -
Planning for Success in CBM
Live
1. The benefits of Planned Maintenance
2. The relationship between P-F intervals and Planning horizons -
Balancing in-house, outsourced and on-line approaches
Live
1. What is Competence?
2. Inhouse Monitoring
3. Outsourced Monitoring
4. Mixed Approach
5. Online Monitoring
6. The use and current status of AI in screening and analysis -
Industrial reliability Improvement workshop
Live
1. Using CM technologies for:
- Early Life Management
- Mid-Life Management
- Obsolescence / End of Life Management -
Root-Cause Failure Analysis (RCFA)
Live
1. Different approaches to RCFA
2. Cause and Effect
3. Necessary and Sufficient Causes
4. Using Condition Monitoring information in RCFA
5. Change / Difference Analysis
6. Convergent vs Divergent thinking and the need for both
7. When to stop
8. Devising and implementing solutions
Certification
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